
The specific component of the engine affected by the machining debris in Toyota's recall notice is the crankshaft main bearings. These bearings allow the crankshaft to rotate within the engine assembly while running. The issue arises when the machining debris adheres to the bearings, and over time, this can lead to failure of the bearings1. This failure may result in potential engine knocking, engine rough running, engine no start, and/or an engine stall, which could increase the risk of a crash.

The initial engine failure reports that led to Toyota's recall were first documented in March 2022.

The potential consequences mentioned by the National Highway Traffic Safety Administration (NHTSA) if the engine continues to operate under higher loads with the affected bearings are:
These issues can increase the risk of a crash and pose safety concerns for drivers and passengers.