Ford installed dummy speakers in the Bronco due to supply chain constraints caused by the COVID-19 pandemic, which affected the production of the standard seven-speaker audio system5. This decision allowed Ford to continue producing Broncos without delay, as using dummy parts prevented disruptions to the assembly line processes and maintained consistency in manufacturing.
The dummy component decision during Bronco production was prompted by the chip shortage in 2022, which affected the production of the standard seven-speaker audio system1. Ford decided to remove the subwoofer and install dummy amps and subwoofers instead to keep the production lines running and avoid disruptions to the assembly line processes.
Customers with active orders were notified about the Bronco's subwoofer deletion ahead of time and asked to sign an acknowledgement form regarding the change1. They received a $250 discount to MSRP in exchange for the subwoofer delete1. Ford also notified customers that their vehicles would not be retrofit with the subwoofer at a later date1.